- CATL’s second-generation sodium-ion cells can reportedly discharge usually even at -40 levels Celsius (-40F as temperature scales converge).
- Relying on the make and mannequin, EV batteries carry out the perfect between 60F to 110F. The working vary can go a lot increased or decrease, however that impacts efficiency and vary.
- Sodium-ion battery manufacturing is in its nascent stage, however a number of battery makers, together with BYD, CATL and Northvolt are betting on them for sure low-energy density functions.
China is reaching new heights in diversifying the battery chemistries utilized in electrical automobiles. The nation is already main in subcategories of lithium-based chemistries, like nickel-manganese-cobalt (NMC), nickel-aluminum-cobalt (NCA) and lithium-iron-phosphate (LFP). Earlier this yr, state-run utility firm China Southern Energy Grid even deployed sodium-ion batteries for stationary power storage. Now CATL, the world’s largest battery maker, claims to have unlocked new ranges of utmost climate efficiency with sodium-ion batteries.
The function of sodium ions is just like lithium ions, the place charge-carrying ions journey between the optimistic and destructive electrodes throughout the cost and discharge cycles. Research recommend that sodium-ion batteries might remove the pesky traits of lithium-ions: There’s much less threat of thermal runaway, they’ll function at assorted temperatures and crucially, the price of sodium hydroxide, a key uncooked materials, is much decrease than lithium-hydroxide. (Though battery firms have reached higher economies of scale with lithium-ions.)
Sodium-ion batteries have already entered manufacturing in China. Vehicles that use them embody the Yiwei EV produced by Volkswagen-backed JAC and the JMEV EV3. Talking on the World Younger Scientists Summit, CATL chief scientist Wu Kai mentioned that its second-generation sodium-ion cells can discharge usually even at -40 levels Celsius, as per a number of native Chinese language media studies. Which means EVs with such batteries will not lose vary below frigid temperatures, which might assist handle a few of the lingering issues concerning the intense climate efficiency of batteries. They may launch in 2025 in China, with mass manufacturing anticipated to start in 2027.
Excessive warmth and excessive chilly are each enemies of a lithium-ion battery. In excessive chilly, chemical processes inside a cell decelerate, as lithium-ions cannot transfer as freely as they’ll below regular temperatures. Just like how water struggles to move by way of frozen pipes, electrical power in a chilly battery faces extra resistance. This results in decrease driving vary, longer charging occasions and extended publicity to excessive temperatures may even influence long-term battery well being. No less than in idea, sodium ions resolve this downside as they’re way more resilient.

Photograph by: CATL
Tesla’s 4680 NCM cells in some newer Mannequin Ys have an estimated power density of as much as 296 watt-hours per kilogram, as per some early teardowns. Sodium-ion batteries are much less energy-dense. Whereas CATL has not disclosed the power density of the brand new cells, it reportedly goals to succeed in a determine of 200 Wh/kg—a troublesome objective on condition that even LFP batteries have solely just lately hit that mark. That might solely be applicable for low-range EVs or entry-level trims. Some studies additionally declare sodium-ion batteries are anticipated to exchange 20-30% of LFP batteries in choose functions.
A research revealed within the U.S. authorities’s Nationwide Library of Medication calls sodium-ion batteries a “rising star.” Battery giants like CATL, BYD, and Sweden’s Northvolt are already investing in and creating these next-generation cells. So both means, one factor is obvious: the way forward for battery chemistry isn’t headed in a single route however will possible embrace a mixture of chemistries tailor-made to particular use circumstances.
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