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Sunday, April 13, 2025

CASE STUDY: Hyundai’s hydrogen fuel-cell prototype


Hyundai’s hydrogen fuel-cell prototype is now market-ready and can be totally demonstrated at Bauma Munich, setting it as much as grow to be a standard-bearer for a development proper throughout the development automobile business in the direction of this zero-carbon gas

Hyundai Building Tools is to showcase its second-generation HW155H – a hydrogen gas cell-powered wheeled excavator prototype – at Bauma Munich. The primary model of the machine was displayed as a static exhibit at Bauma 2022, however it’s going to now be totally operational within the demonstration space all through the occasion, displaying how hydrogen know-how can contribute to emission-free development operations.

The HW155H has developed since its preliminary presentation. “We’re not speaking a couple of idea anymore, however we’re prepared for mass manufacturing,” explains Peter Sebold, product supervisor at Hyundai. “Nevertheless, we’re not launching the machine totally as a result of the market isn’t prepared for us or for hydrogen, by way of infrastructure and so forth.”

The automobile is powered by gas cells developed in partnership with Hyundai Motor Firm – a 30kW and a 50kW unit. The HW155H combines these to supply 70–100kW of energy, corresponding to a traditional diesel-powered excavator of this measurement. This energy is used to drive electrical motors or electrically-driven hydraulic pumps.

Strong-state of thoughts

Maybe essentially the most fascinating growth within the newest iteration is the hydrogen storage system. “The largest change is the tank system that we’ve. It’s now a solid-state tank storage system, which relies on a know-how known as steel hydride,” says Sebold. “This know-how has by no means been utilized in development equipment, so it’s a first-time growth.”

The system works by having a stable construction as an alternative of getting a hole tank. “You need to think about it like a sponge that’s absorbing the molecules of the hydrogen in gasoline type which allows extraordinarily excessive density,” says Sebold.

The solid-state storage resolution operates at a considerably decrease stress than typical methods – round 300 bar in comparison with 750 bar – whereas attaining a higher storage density. “You truly compress the hydrogen, so that you enhance the amount of the tank, which has as a constructive consequence that the machine has extra fill, this implies it has longer autonomy,” says Sebold.

This improved storage capability permits for roughly 12 hours of runtime, with refueling taking simply 10 minutes. “There’s no charging, no batteries. You refill the machine in 10 minutes, like when you have been filling up your automotive on the gasoline station,” says Sebold.

ABOVE: The automobile is powered by gas cells developed in partnership with Hyundai Motor Firm – a 30kW and a 50kW unit

Really zero-emissions

Whereas hydrogen combustion engines are being developed by some OEMs and have clear benefits by way of counting on established ICE know-how and structure, fuel-cells have a bonus by way of emissions.

“Another firms are working and growing combustion engines,” says Sebold. “The distinction is, with a combustion engine, it’s not totally zero emission. You don’t have any extra CO2, – that’s eradicated – however you continue to have NOx, so there are nonetheless some emissions. The good factor about utilizing the gas cells is that it’s hydrolysis in reverse, principally, and so the one emission that you’ve got popping out is pure distilled water.”

Future pondering

The second-generation HW155H fuel-cell excavator has gained the eye of Bauma’s organisers, as confirmed by its nomination for Bauma 2025’s Innovation Awards within the Local weather Safety class. Because the truthful in Munich will get underway Sebold anticipates vital curiosity from business professionals: “It’s going to be fascinating and thrilling to see the reactions from the general public, clients, contractors. I’m certain we are going to get requests to get the machine for testing functions in some job websites.”

As development firms face growing stress to cut back their environmental affect, hydrogen energy might signify a viable resolution for attaining sustainable operations whereas sustaining the efficiency ranges required in demanding development environments.

This text first appeared within the March concern of iVT

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